Have a question about Kodiak Controls, our products, or the manufacturers we represent?
Check here for answers or please contact us for more information.
How does a pressure gauge work?
Check out our video on how a pressure gauge works or visit our videos page for additional tutorials on pressure and temperature instruments.
What are the ASME Accuracy Grades?
The accuracy specified by ASME under B40.1 standards fall under 8 different “grades” to help describe a pressure instrument’s true level of ability to read accurately. Below are the different grades and their corresponding accuracies.
Grade 4A = 0.1% full scale
Grade 3A = 0.25% full scale
Grade 2A = 0.5% full scale
Grade 1A = 1.0% full scale
Grade A = 2-1-2% – 2% accuracy on first 1/4 of the scale, 1% on the middle 1/2, and 2% on the last 1/4 of the scale
Grade B = 3-2-3% – 3% accuracy on first 1/4 of the scale, 2% on the middle 1/2, and 3% on the last 1/4 of the scale
Grade C = 4-3-4% – 4% accuracy on first 1/4 of the scale, 3% on the middle 1/2, and 4% on the last 1/4 of the scale
Grade D = 5% full scale
How is accuracy read on a pressure gauge or sensor?
Accuracy of the pressure, temperature, flow, or level instrument you’re reading is obviously important. Otherwise, how would you know if the reading you’re seeing is reliable or not?
For simplicity, we’ll go over a couple common scenarios. The first and easiest one to calculate is Full Scale accuracy. So, for example, if you have a pressure transducer that reads 0-200 psi and the accuracy is 1.0% FS (or Full Scale), that means the reading your transducer is sending out is +/- 1% of the full scale of the sensor. So, in this case it would be +/- 2 psi. If your transducer was showing a reading of 56 psi, then the “true” pressure could be anywhere between 54-58 psi (or +/- 2 psi from 56 psi).
Another common accuracy you may see on a pressure gauge would be a 2-1-2% or 3-2-3% accuracy. So, in the case of 3-2-3%, what this means is that on the first 1/3 of the scale the accuracy is +/- 3%, the middle 1/3 is +/- 2%, and the final 1/3 is +/- 3% accuracy.
If you’re concerned about the reading of your sensor, please give us a call or email. We’d be happy to answer further questions.
Why are gauges sometimes liquid filled?
As odd as it might seem to see a gauge filled with an odd thick liquid, it’s actually quite common. The liquid in the gauge (usually glycerin) acts as a dampener during high vibration. Because a pressure gauge has many mechanical parts as well as a sensitive pointer, vibration on a gauge would cause the needle to shake back and forth making it difficult to read the pressure as well as cause the gauge a lot of wear and tear. Read our Blog Post on gauge options for vibrating application for more information.
What fill fluid is used when liquid filling a pressure gauge?
The most common fill fluid for a gauge is Glycerin. Some other fill fluids could include Silicone, Glycerin/Water Mix, & Halocarbon.
What is the difference between a transducer and a transmitter?
Not much. They’re often used interchangeably in the pressure sensing world. If you’re getting specific, a transmitter usually refers to a sensor with a current signal such as 4/20mA and a transducer usually refers to a sensor with a voltage signal such as 0-10VDC or 1-5VDC
What is proof pressure and burst pressure?
Proof pressure is the pressure the unit can handle over its nominal range without affecting its performance or accuracy.
Burst pressure is the pressure the unit can handle over its nominal range before it leaks, ruptures, or explodes into teeny tiny little pieces all over your facility.
Please note that for proof pressure, while the instrument shouldn’t break, consistently subjecting an instrument to its proof pressure will eventually damage it or make it fall out of calibration much quicker. Proof pressure is meant as a guideline for a once-in-a-long-while scenario. If you find yourself getting up to the proof pressure often, then you should look into a higher range sensor.
What manufacturers does Kodiak represent?
In addition to our own Kodiak line of products, we also offer products from a wide variety of manufacturers including Ashcroft, Anfield, Gems, GIC Thermodynamics, GPI, Harwil, Kobold, McDaniel Controls, Nason, Noshok, Plast-o-matic, SSI Technologies, Tel-Tru, Weksler Glass Thermometer Corp, and Weksler Instruments. Please see our Manufacturers page for a full list of companies that we represent.
What if my application requires instrumentation from multiple manufacturers?
Not a problem. Through Kodiak’s relationships with multiple manufacturers and distributors, our warehousing capabilities, and general industrial knowledge, there is no limit to what we can provide our customers.
What if I am looking to 'Buy American' ?
Look no further. Kodiak Controls is a full supporter of “Buy American” which is why we offer a full line of instrumentation and valves that are made or assembled here in the U.S.A. Contact us for a full list of U.S.A. products.
What type of services does Kodiak Controls offer?
Kodiak specializes in a wide range of services from certification and mounting services to custom dials and private labeling. Visit our services page for more information.
Will Kodiak mount and service instruments that I purchased elsewhere?
You bet. Kodiak can apply a diaphram seal and capillary fill for both standard and specialty applications. Even if you didn’t purchase the seal or instrument from Kodiak, we will still fill and mount them for you.
Can Kodiak provide custom dials with color safety zones?
Absolutely. Kodiak can provide your custom dial pressure gauge with special ranges/scales, private labeling, custom logos, and unique colors. Visit our custom dials & private labeling page for more information.
What is the turnaround time on your certification and mounting services?
Kodiak offers expedited 1-day turnaround for NIST certification of pressure instruments.
What private labeling capabilities does Kodiak have?
Short answer – Any. If you’re looking private label your sensing instrumentation or valves, then Kodiak can do it. For pressure gauges or thermometers, we can customize dials to show your company’s logo. For other instrumentation like sensors, switches, valves, etc, we can customize the labels we put on the instruments to show your company’s name or logo as well as any specific part numbers you want to use.
What if I don't see the product I need on your website or anywhere else?
Kodiak has the ability and means to design and produce customized instrumentation, fittings, or valves to fit a customer’s specific application and/or need. Just contact us and a technical specialist can work with you to make what you need.
Can Kodiak oxygen clean a pressure gauge or other instrument for O2 use?
Yes. If you have a pressure gauge, transducer, valve, switch, or any other instrument that’s going to be used with oxygen, it’s vital to get the instrument cleaned for O2 service to remove any potential oils or contaminants. Kodiak can certainly do this. Make sure when inquiring to us about the instrument that you mention it’s going to be used on oxygen service and will need to be cleaned.